9904-111 Woodward overspeed protector

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Product basic information
Manufacturer: Woodward
Model: 9904-111
Belonging to the famous 505 series
Supports multiple communication protocols and can be smoothly integrated with the existing control system of the factory
Core application: Designed specifically for speed control and protection of steam turbines
9904-111 controller has stable performance and high reliability

Categories: WOODWARD
Tags: - Actuator 9904-111 controller debugger module Motor touch screen WOODWARD

9904-111 Woodward overspeed protector

The 9904-111 is a microprocessor-based digital governor controller produced by Woodward, belonging to its classic 505 series.
It is primarily designed for speed control and protection of steam turbines. Below is a detailed introduction to this product:

I. Product Overview

Brand and Model: Woodward 9904-111
Series: 505 Series Digital Governor
Type: Microprocessor-based controller
Purpose: Specifically designed for steam turbines to control their speed and provide overspeed protection.

II. Core Functions

Speed Control:
- 9904-111 Precisely controls the speed of steam turbines by adjusting steam inlet flow.
- Supports single-range or split-range actuators to accommodate turbines of different sizes.
Overspeed Protection:
- Incorporates triple independent overspeed protection logic to ensure rapid shutdown in case of overspeed, preventing equipment damage.
- Provides an overspeed test button for convenient on-site testing of protection functions.
Emergency Shutdown:
- Equipped with an emergency stop button for immediate shutdown in emergency situations.
System Protection:
- - Automatically switches control modes upon sensor failure to ensure uninterrupted system operation.
  - Offers local/remote control priority selection to adapt to different operational scenarios.

4. Finally, it is necessary to consider leaving a certain (such as 50%) torque margin and speed margin.

5. You can first choose a hybrid stepper motor, and if there are price factors, you can choose a reactive stepper motor.

6. Try to select segmented drivers and make them work in a segmented state.

7. When selecting, do not fall into the misconception of only looking at the motor torque, which means that the larger the motor torque, the better.

It should be considered together with the speed indicator.

8. Ultra small and micro drives rely on the casing as a heat sink and should be fixed on larger and thicker metal plates or externally cooled by a fan.

If there is no heat dissipation condition and the drive operates at a lower speed (where the drive generates more heat), a 90 type drive with a fan can be used as a substitute.

III. Technical Specifications

Power Supply: 18-32 VDC, supporting 24VDC input.
Display: Two-line x 24-character LED display for clear indication of operating status and parameters.
Enclosure: NEMA 4X or IEC 60529 IP56 rated for protection against harsh industrial environments.
Inputs/Outputs:
- Inputs: 6 programmable current inputs, 16 discrete contact inputs.
- Outputs: 2 actuator outputs, 8 relay outputs, 6 programmable current outputs.
Communication Interfaces: 9904-111 Supports RS-232, RS-422, and RS-485 hardware interfaces for easy integration with host computers or other devices.
Software: Equipped with OpView™ and 505View software for parameter configuration, monitoring, and fault diagnosis.
Operating Temperature: -20 to +60°C (some models support -4 to +140°F).
Storage Temperature: -40 to +85°C (some models support -40 to +185°F).
9904-111 Weight: Approximately 9.11 pounds (4.13 kilograms).

IV. Application Scenarios

Steam Turbine Control: 9904-111Suitable for steam turbines of various sizes, including industrial steam turbines, small grid turbo-generators, and turboexpanders.
Single Extraction and Admission Applications: Designed for operating steam turbines in single extraction and/or admission applications.
On-Site Programming: Allows on-site operators to program and adjust parameters through an integrated operator control panel, adapting to different operating conditions.

V. Product Advantages

High Reliability:
- Microprocessor-based design ensures precise control and stability.
- Triple independent overspeed protection logic provides multiple layers of safety.
Flexibility:
- Supports various actuator and sensor configurations to accommodate different turbine models.
- Offers a rich set of input/output interfaces for easy system expansion and integration.
Ease of Use:
- Two-line x 24-character LED display provides an intuitive operating interface.
- A 30-key multifunctional keyboard simplifies parameter configuration and operation.
Compatibility:
- Supports multiple communication protocols for easy integration with DCS, PLC, and other systems.
- Provides OpView™ and 505View software for remote monitoring and fault diagnosis.