5441-689 Woodward turbine controller

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Product basic information
Manufacturer: Woodward
Model: 5441-689
Belonging to the famous 505 series
Supports multiple communication protocols and can be smoothly integrated with the existing control system of the factory
Core application: Designed specifically for speed control and protection of steam turbines
5441-689 controller has stable performance and high reliability

Categories: WOODWARD
Tags: - Actuator 5441-689 controller debugger module Motor touch screen WOODWARD

5441-689 Woodward turbine controller

The 5441-689 is a microprocessor-based digital governor controller produced by Woodward, belonging to its classic 505 series.
It is primarily designed for speed control and protection of steam turbines. Below is a detailed introduction to this product:

I. Product Overview

Brand and Model: Woodward 5441-689
Series: 505 Series Digital Governor
Type: Microprocessor-based controller
Purpose: Specifically designed for steam turbines to control their speed and provide overspeed protection.

II. Core Functions

Speed Control:
- 5441-689 Precisely controls the speed of steam turbines by adjusting steam inlet flow.
- Supports single-range or split-range actuators to accommodate turbines of different sizes.
Overspeed Protection:
- Incorporates triple independent overspeed protection logic to ensure rapid shutdown in case of overspeed, preventing equipment damage.
- Provides an overspeed test button for convenient on-site testing of protection functions.
Emergency Shutdown:
- Equipped with an emergency stop button for immediate shutdown in emergency situations.
System Protection:
- - Automatically switches control modes upon sensor failure to ensure uninterrupted system operation.
  - Offers local/remote control priority selection to adapt to different operational scenarios.

Still based on our previous motor example, the expectation here is our expected motor speed of 100 revolutions per minute, and the feedback is the actual motor speed of

80 revolutions per minute obtained through a Hall sensor. We subtract them to obtain an error, and then send it to the controller. The controller calculates the expected speed

of 120 revolutions per minute based on the internal algorithm, which can make the actual motor speed exactly equal to the expectation.

Since the error and controller output are both time-varying, we assume them to be err (t) and U (t), respectively, so that we can derive the formula for continuous PID

U(t)=Kp∗err(t)+Ki∗∫err(t)dt+Kd∗derr(t)dtU(t)=Kp∗err(t)+Ki∗∫err(t)dt+Kd∗derr(t)dt

After performing proportional, integral, and differential operations on err (t), weighted summation is performed to obtain the output U (t). Why do we need all three at the

same time? Let”s qualitatively analyze the meaning of each item——

Firstly, assuming that both Ki and Kd coefficients are 0, the formula changes to

U(t)=Kp∗err(t)U(t)=Kp∗err(t)

What would the output result be if the output quantity varied proportionally with the size of the error? (Blue line represents output, yellow line represents expectation, purple line represents error)

III. Technical Specifications

Power Supply: 18-32 VDC, supporting 24VDC input.
Display: Two-line x 24-character LED display for clear indication of operating status and parameters.
Enclosure: NEMA 4X or IEC 60529 IP56 rated for protection against harsh industrial environments.
Inputs/Outputs:
- Inputs: 6 programmable current inputs, 16 discrete contact inputs.
- Outputs: 2 actuator outputs, 8 relay outputs, 6 programmable current outputs.
Communication Interfaces: 5441-689 Supports RS-232, RS-422, and RS-485 hardware interfaces for easy integration with host computers or other devices.
Software: Equipped with OpView™ and 505View software for parameter configuration, monitoring, and fault diagnosis.
Operating Temperature: -20 to +60°C (some models support -4 to +140°F).
Storage Temperature: -40 to +85°C (some models support -40 to +185°F).
5441-689 Weight: Approximately 9.11 pounds (4.13 kilograms).

IV. Application Scenarios

Steam Turbine Control: 5441-689Suitable for steam turbines of various sizes, including industrial steam turbines, small grid turbo-generators, and turboexpanders.
Single Extraction and Admission Applications: Designed for operating steam turbines in single extraction and/or admission applications.
On-Site Programming: Allows on-site operators to program and adjust parameters through an integrated operator control panel, adapting to different operating conditions.

V. Product Advantages

High Reliability:
- Microprocessor-based design ensures precise control and stability.
- Triple independent overspeed protection logic provides multiple layers of safety.
Flexibility:
- Supports various actuator and sensor configurations to accommodate different turbine models.
- Offers a rich set of input/output interfaces for easy system expansion and integration.
Ease of Use:
- Two-line x 24-character LED display provides an intuitive operating interface.
- A 30-key multifunctional keyboard simplifies parameter configuration and operation.
Compatibility:
- Supports multiple communication protocols for easy integration with DCS, PLC, and other systems.
- Provides OpView™ and 505View software for remote monitoring and fault diagnosis.